Compression vs. injection molding: choosing the right route

Part geometry, volume and tooling budget usually make the decision for you.

Both compression and injection molding form rubber under heat and pressure inside a tool. The difference is how the material gets into the cavity — and that difference drives cost, cycle time and tooling.

Compression molding

A measured blank of uncured rubber is placed into an open cavity and the press closes on it. Tooling is simpler and less expensive, which makes compression molding a strong choice for larger parts, lower volumes and thick sections such as soles, pads and gaskets.

Injection molding

Rubber is heated and injected into a closed tool. Cycle times are shorter and flash is reduced, so injection suits higher volumes and parts with tighter, repeatable geometry — at the cost of more complex tooling.

How we help you decide

We review the part geometry, annual volume, tolerance requirements and tooling budget together, and recommend the route that gives a consistent part at a sensible total cost.

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